Surface finishing has evolved from a labour-intensive task into an engineering process that is precision-driven. The quality of the coating has a direct influence on the durability, resistance to corrosion and the perception of the product in the present manufacturing environment. To satisfy the needs of customers who require flawless finishes as well as stricter global standards, many companies have opted to use paint robots.

Image credit: automatedsolutions.com.au

A modern paint robot brings structured motion and programmable accuracy to applications that once depended on operator technique. Manufacturers can eliminate inconsistencies like uneven film construction or excessive use of materials through automation of the spray path, speed and angles for application. This produces an application process that is predictable and supports First Time Quality.

Consistency, efficiency and tangible improvements

Manual painting usually introduces variations in coverage and thickness due to human fatigue, or minor technique differences. Paint robots eliminate this variance through the use of the same motion patterns throughout every production cycle. This ensures a consistent finish on all parts and an optimized distribution of material.

A paint system that is robotic can increase the efficiency of transfer. Overspray of paint can be reduced when the distance and orientation between the applicator’s and component’s is kept in line. Reducing the amount of material wasted results in cost savings. The reduction in volatile organic compound emissions also aid in environmental compliance.

The integration of fluid handling into paint robotics ensures the accuracy of mixing ratios in multi-component coats. This prevents inconsistent coatings that make it difficult to maintain the integrity of the finish. Combining stable flow control with adjustable parameters, manufacturers can fine-tune spray patterns and atomisation settings in real-time.

Safety and productivity

Adopting a robot painter has an enormous benefit in terms the increased availability. In contrast to manual processes, robotic paint cells are able to operate indefinitely with only a few interruptions. Once they are programmed the paint cells produce the same output without breaks or constant surveillance.

Safety considerations are important in any facility that handles solvent-based coatings, or two-component paints. Paint atomised can cause hazardous environments, especially when working with substances that are flammable, or reactant. Modern paint robots can operate safely in difficult environment. This reduces the risk of exposure to harmful chemicals and enhances the safety of workers.

The technology of conveyor tracking increases productivity further, allowing for robotic painting of components when they are in motion. This feature expands the working space and ensures that production lines are running efficiently.

Australian Automation Expertise Supporting Industry

For those who want to modernize their finishing operations having access to a skilled automation partners is necessary. Automated Solutions, a leading robotic integration provider in Australia is gaining the reputation of offering high-end robotic services. With extensive knowledge in automation engineering, the team functions as FANUC-certified robot integrators and assists businesses in implementing custom robotic paint solutions that match with their goals for operation.

Through a combination of technical expertise and real-world experience in the industry, Automated Solutions assists manufacturers in evaluating their methods and conceiving the most efficient robotic paint cells. With the help of collaborative planning, simulations and system integration, companies are able to better comprehend the expected improvements in performance prior to installing.

Paint robotics is more than just an automation. It’s about improving safety, quality and efficiency. Paint robots which are well-designed will transform finishing on surfaces into a consistent, reliable and controlled operation. Manufacturers can enhance their competitiveness by working with experts in automation that have the expertise to help them to succeed over time in a market that is becoming more demanding.