A big contract is won by an industrial manufacturer. The monthly production needs increase however, the plant has no room, employees with experience, or additional hours during the daytime. While adding another shift may temporarily help, it could be the cause of additional labor as well as training, supervision, and quality-control needs.

This scenario reveals the primary purpose for robotic automation. Robotics isn’t simply about replacing people with machines. It is able to alter the method by which manufacturers use their existing capacity for production.

Image credit: automatedsolutions.com.au

You can check out the time difference between the products

Manufacturing inefficiency doesn’t have to be noticeable. If an operator takes 15 seconds arranging a part, another 10 seconds applying materials, and then several seconds moving it onto the next task. The difference may seem insignificant for one component. When repeated thousands of times but those seconds turn into an enormous amount of production time.

It’s the same for waste materials. A tiny amount of surplus coating or dispensing material multiplied across a high-volume production run can result in an expense that is significant.

The companies that are considering robotic automation Australia will gain from analyzing these small, repetitive losses before they choose the equipment they will purchase. The analysis of needs by ASA aims to uncover bottlenecks as well problems with quality, waste and other process constraints which might affect an automation plan.

Robots must be able to work with the system.

A robot is just one of the many engineering choices. Tools, guardings, controls sensors, conveyors and fixtures may also be required. Engineers must take into consideration the reach of the robot and its payload, and how it interacts with its environment and move around.

ASA provides concept development, system design, CAD simulation, and offline programming as part of its approach to FANUC robotic automation. Digital simulation allows engineers to test configurations and estimate cycle times before the completed system is operational in the factory of the customer’s. This is particularly useful when there are space constraints or if new robotics need to be integrated into the existing lines of production.

Dispensing and Paint Shows Why Replicability is Crucial

Controlled movement is essential in some manufacturing processes. Imagine applying a coat to hundreds of parts. It’s not enough just to finish each part quickly. From the moment of starting production until the final stage moving, speed as well as the distance to be applied must be controlled.

The ASA specialists are skilled in dispensing and painting across various industries including aerospace and automotive. Industrial robotics automation in these areas allows for reproducible movements and reduce the risk of workers to physical demands or procedures that could cause harm.

A better management of the waste material can also contribute to productivity improvements by increasing the quantity of material consumed.

The System Will Still Need People After Installation

Automatism isn’t a substitute for manufacturing knowledge. It transforms the knowledge needed to run and maintain the manufacturing process.

Employees need to be trained to operate equipment with care and to recognize abnormal behavior, troubleshoot faulty components, and take care of any maintenance that is required. Processes and programs are able to be changed later if the production needs alter.

ASA offers on-site training that covers programming, safety troubleshooting, mechanical and electric maintenance. The company provides servicing as well as support for evaluating the condition of equipment and addressing wear throughout the lifetime of the system.

Capacity refers to more than the ability to work faster

In Australia, increasing capacity for production is not always about adding more employees to repetitive jobs or buying bigger buildings. Sometimes, it is better to inquire about whether the production process can be modified.

ASA has been creating and the integration of automation solutions since 2002. It works with companies in Australia as well as international projects. The company’s strategy combines analysis of needs and engineering with simulation FANUC robot integration training, as well as servicing.

Automation isn’t the main goal. A system worth the gold it’s worth should offer tangible benefits to manufacturers, for example greater reliability, higher quality manufacturing processes, and safer ones. It also means less waste.